We design the inside of the product as carefully as the outside: wall thickness and ribs, snap fits and screw bosses, PCB mounting and heat paths, sealing, tolerance chains and the mould or bending strategy that will actually make the part.
One geometry, three very different rule sets.
Parting lines, draft ≥ 1°, uniform wall thickness, rib-to-wall ratios, sink-mark control, inserts and slider / lifter review with the mould maker.
Bend allowance and K-factor, bend radius vs thickness, welded / riveted assemblies, flat patterns, grounding and IP-rated sealing.
Datum scheme, fixturing access, tolerances and surface treatments (anodising, plating, bead blast) called out on the drawing.
The parts that get forgotten until the prototype stage.
Send the envelope constraints and we will propose a part-splitting and assembly approach.
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